To Do List --- Plan B, Dec 29, 2012
(Plan B assumes closing up project with cabin interior unfinished. The reason for considering this is to make the project more portable and possibly more sellable.)
**** Install Deck and Cabins ****
Cabin sides/deck clamps
- install galley counter top (port cabin side sits on this in plans)
- scarf sheets of ply
- mill spruce as required for carlins
- install upper carlins
- fit and attach the sides
- fit and attach forward window panels
- fit fwd cabin posts to window panels
- install cabin/deck clamps
- final trim lower cabin sides
- cut and install deck cross beams
- install cockpit locker stringers and clamps
- install clamps and posts
Laminate/install main cabin roof
- make up corner posts and center post
- frame front windows
Laminate/install deck layers
******** Cabin Inside ********
Cut out the windows and hatches
Install joinery for pilothouse front windows.
Companionway steps
Chainplate mounts
14" x 1 1/2" x 6 ea. (8 ft. total) in 316 stainless
- aft lwrs plumb, 11" aft mast at deck, uppers plumb on fwd side of mast bulkhead, fwds on 1:10 slope, 11" fwd of mast.
- fit backing blocks and epoxy to hull
******** Hull/External ********
Bowsprit
- strip off varathane and varnish
- drill holes - need to size, spacing and plugs?
Hatches/companionway
Locker lids
Glass exterior of deck and cabin
Windows and frames
- need 39" x 48" x 1/4" 5012 aluminum plate
- need one 4x8 sheet of 1/4" exterior lexan with mar guard
Port Lights - Lexan
Companionway doors
Fiberglass decks and cabins
Painting topsides, cabin etc.
******** Move Hull Outside ********
Keel - install
- measure, cut, thread & install bolts
Skeg, rudder - install
******** After Sale & Transport ********
Vee berth
- decide what to use for ventilation & install or cut
- epoxy tops in place
Head
- door bulkhead
- sole
- cabinet
- door
- head unit
- LectraSan unit
- plumbing
- engine panel and controls
Dining table
- obtain stainless stanchion pipe 2" x 28"
- have sockets and stanchions machined?
Battery box/main switch
- create master wiring diagram of all wire, fuzes, and busses
- build box
- purchase, locate and install main switch
Fuel tank and plumbing
measure very carefully to make cut diagram
- order material and fittings
- have welded
- install
Helm seat
- obtain stainless stanchion pipe 2" x 27.5" obtain sockets or have made for sole
- quarter berth top?
- select and install helm seat
Helm Locker
Water tank and plumbing
- purchase fittings :1 1/2" nylon hose barb, install
Sink
- purchase or make from fiberglass or stainless and install
Bilge pump
- purchase and install with hose loop
Through hulls
- diagram what type, where and size
- cooling water in (1) 1"
- head in
- head out
- sink out
- bilge out
- cockpit drains (2) 2"
- purchase & [dry] install
Build Ice box
- figure out sequence
Stove/cabin heater
- get additional vent tubing
- make and install drawers in space below
- install stove and vent
- run line from fuel tank
Interior doors
- mahogany or teak with cane?
Forepeak and chain locker
- buy pipe for chain and install
Engine
- position on beds [mount with prop and strut]
- hook up water, fuel, battery cables, control cables, exhaust, etc
Chainplates above deck
- drill holes through deck and square out
- check bend in standard ss plates (20 degrees)
- drill holes and place bolts
Bowsprit
- hardware for bob and side stays
Rub rail - teak or other?
Bulwark cap & breast hooks - teak or other?
Soles - teak and holly?
Tabernacle - have built
Davits - have built
Pulpits - have made
Mast - build, install, varnish, rig
Boom - build, install, varnish, rig
Strut, prop, alignment connection
- purchase
- install with engine on beds/stuffing box for alignment
Stanchions
Rigging
- stays, shrouds, bow sprit
davits and dinghy
purchase batteries and install
purchase and install autopilot unit
Install rigging, electronics, sails and launch